Aluminium Foundry Furnaces

Aluminium Melting Cum Holding Furnace (Electric/Gas)

Kalyani Furnaces Pvt. Ltd. presents a cutting-edge solution for aluminium melting and holding with our electric furnace, designed to offer unrivaled efficiency and reliability. Our innovative approach, featuring a single-shank heater, drastically reduces downtime by simplifying the replacement process of heating elements, i.e. no need to remove the crucible, ensuring minimal disruption to your operations. So no matter what, Excellence. Guaranteed.

  • Minimal Startup Time: Quick heat-up for faster operation.
  • Low Energy Consumption: Consumes 0.38 to 0.5 units per kg melt at 720°C.
  • Capacity Range: Available from 50 kg to 1000 kg for versatile applications.
  • Precise Temperature Control: Continuous deep thermocouple for exceptional melt temperature control.
  • Thyristorised Control System: Advanced control for consistent heating.
  • Clean Metal Quality: Delivers the cleanest possible metal quality with low melt losses.
  • Metal Spillage Alarm System: Alerts toward metal spillage.
  • Single Shank Heater: Simplified replacement of damaged heater.
  • Kanthal Inside: The heater is made from premium Kanthal wire for long-lasting performance.
Aluminium Low Pressure Die Casting Furnace

Our Low Pressure Die Casting (LPDC) Holding Furnace is designed to ensure the optimal pressures required throughout the casting process. With a reservoir of molten metal connected to the casting die by a stalk/riser tube, this furnace guarantees melt cleanliness, and consistent furnace pressure, temperature control, and casting cycle timing.

  • Easy to Install: Quick setup.
  • High Efficiency: Optimized for energy use to minimize operational costs.
  • Low Heat-Up Time: Reduces waiting periods, enhancing productivity.
  • Airtight Construction: Prevents leakage, ensuring optimal air pressure.
  • Top-Quality Refractory Insulation: Minimizes heat loss for improved energy efficiency.
  • Flexible Capacity Options: Available from 300 kg to 1000 kg, with or without crucible.
  • Heating Medium & Types: Electric heating available in Spiral, Strip Type, or SiC for precise and consistent temperature control.
Hydraulic Tilting Aluminium Melting Furnace (Electric/Gas)

Designed for both electrically heated or fuel heated, the Hydraulic Tilting Melting Furnace guarantees excellent versatility. Available with capacities up to 1000 kg, this furnace excels in melting and pre-melting ensuring high-quality metal with minimal downtime.

  • Central Melting & Transfer: Perfect for melting and direct transfer to ladles.
  • Clean Metal: Ensures high-quality metal with minimal impurities.
  • Ideal for Large Castings: Suitable for larger, more complex casting operations.
  • Energy Efficient: Cost-effective melting with optimized energy consumption.
  • Maintenance Friendly: Designed for easy maintenance and longevity.
  • Single-Shank Heater Design: Simplified replacement of damaged heater.
Continuous Mesh belt / Vertical CI Ring Heating Furnace

CI Ring Heating Furnace is engineered to ensure precision in heating of CI rings for alloy wheel casting. By improving the bond between aluminium and cast iron, it minimizes casting defects and porosity. Guaranteed Excellence in every heating cycle, delivering both performance and cost-effectiveness.

  • Controlled Temperature of Ring: Provides consistent, precise temperature regulation for uniform heating.
  • Low Heating Cost: Achieves excellent energy efficiency with consumption as low as 0.2 units per piece.
  • Compact Design: A space-saving, well-designed furnace that is small in size yet powerful in performance.
  • Improved Bonding: Strengthens the aluminium and cast iron bond after casting, ensuring better durability.
  • Reduced Porosity & Casting Defects: Ensures cleaner, higher-quality castings by reducing defects and porosity.
Skelner Furnace (Oil/Gas Fired)

The Tower/Skelner Melting Furnace is engineered to deliver guaranteed excellence in high-efficiency aluminium melting, particularly for ingots and casting returns. Available in both stationary and tilting types, the Tower Melting Furnace is a preferred solution for aluminium melting.

  • Rigid Furnace Shell: Robust and durable structure for enduring performance.
  • Smooth Tilting: For easy discharge of metal and operational efficiency.
  • Fuel Saving: Optimized fuel consumption for cost-effective operations.
  • Rapid Melting Time: Reduced melting time for increased output.
  • Easy Dross Removal: Simplifies maintenance and ensures cleaner metal.
  • Non-Wetting Refractory Construction: Prevents dross formation for improved metal quality.
  • Low Melting Loss: Reduced melting losses for better cost efficiency.
  • Fuel Options: Supports LPG, PNG, FO, HSD for versatile operations.
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